What is the maximum output of your production line?

The maximum output can reach 3,000 kg/h. Actual output may vary based on specific configuration and process requirements.

Which blowing agents are supported?

We support a wide range of blowing agents, including CO₂, ethanol, butane, DME, HFC, LPG, HFO, pentane, freon, etc. For the Russian market, we also provide solutions compatible with isobutane blends, with butane mixtures being generally recommended.

What is the density range of the products?

The typical density range is 24–50 kg/m³. Under specific process conditions, ultra-low densities of 21–22 kg/m³ can be achieved.

What is the maximum compressive strength?

The maximum compressive strength exceeds 1,200 kPa, meeting requirements for high-performance structural applications.

What is the available thickness range for XPS boards?

The thickness ranges from 10–200 mm, and custom sizes are available upon request.

What is the width range of the XPS foam boards?

The standard width is 600–1,200 mm. Non-standard widths can also be customized.

You are here: Home » Industry » Interior Decoration » PS Foam Profile Production Line

PS Foam Line Profile Production Line

Our XPS ceiling decorative profile production line is a precision extrusion molding solution specifically designed for high-end interior ceiling systems. It is particularly suitable for residential and commercial spaces in North America and Europe with stringent requirements for architectural aesthetics and energy efficiency, as well as large-scale public buildings and luxury residential projects in emerging markets such as China and the Middle East.

The production line employs multi-channel synchronized co-extrusion technology and an intelligent vacuum calibration system, enabling the efficient production of various complex three-dimensional ceiling decorative profiles (e.g., crown moldings, dome trim, embossed design moldings). Through precise density control (35-45 kg/m³) and micron-level forming accuracy (tolerance: ±0.15 mm), the products achieve exquisite decorative effects while perfectly integrating lightweight installation properties with excellent thermal insulation and soundproofing functions.

PS foam moulding extrusion machine with vacuum calibration for high precision decorative profiles

The production line is equipped with a standard modular surface treatment unit, supporting customized decorative processes such as imitation gypsum texture embossing and metallic finish laminating, allowing flexible adaptation to different design styles, including neoclassical and modern minimalist aesthetics. The entire line is equipped with an intelligent temperature control and quality monitoring system, ensuring that the products meet dimensional stability and durability requirements across various climatic environments. This empowers clients to capture the technological high ground in the high-end interior decoration market.

Collaborative Partners

Product Features and Models

Our XPS ceiling decorative profile production line utilizes **environmentally friendly carbon dioxide** as the foaming agent and is built on the foundation of **mature European design philosophy**, offering you a highly competitive **cost-performance choice** while ensuring excellent performance.

European Quality, Stable & Reliable: The core design and key components meet the standards of equivalent Italian products, ensuring **long-term stable operation**, low failure rates, and easy maintenance.
Efficient & Eco-Friendly Foaming: Employs advanced **CO₂ physical foaming technology** for uniform and fine foaming, resulting in superior product performance and a more environmentally friendly production process.
Intelligent Production: Equipped with an **intelligent control system** that automatically adjusts and monitors key process parameters (temperature, pressure, speed). It is easy to operate and ensures high production consistency.
Flexible Material Use & Cost Optimization: The production line is designed to **stably accommodate the use of both virgin and recycled materials**, helping you effectively reduce raw material costs and improve product profitability.
Fast Delivery & Support: Leveraging localized manufacturing and service, we offer shorter delivery times and more responsive technical support compared to fully imported equipment, enabling a faster return on investment.

This production line is the ideal choice for acquiring **European-standard** stable quality and intelligent production at a more economical investment.

Extensive and Flexible Configuration Options:

Model	Throughput (kg/h)	Transformer Required	Thinkness（mm）	Width(mm)
65	20~50	600-1100	4-15	25-110
75	20~60	700-1200	4.5-15	30-115
85	20~80	800-1300	5-20	40-135
95	20~100	1000-1500	5.5-20	50-160
115	20~160	1000-1500	6-25	80-220

Core Technologies

This production line is specifically designed for the efficient manufacturing of high-quality XPS ceiling decorative profiles. Its core advantage lies in the adoption of an innovative composite foaming agent system and reliable process control technology, which significantly reduces production costs while ensuring product performance. Production stability and product consistency have reached industry-leading standards.

Dual-Component Micro-Dosing Composite Foaming Technology

Innovatively employs a "carbon dioxide + alcohol" dual-component foaming agent formula. Through a micro-dosing precision injection system, ideal foaming expansion and uniform cell structure can be achieved with extremely low injection volumes. This technology retains the environmental benefits of physical foaming while enhancing process tolerance and finished product surface quality through the synergistic effect of chemical foaming agents. The overall cost is reduced by more than 15% compared to single high-pressure CO₂ systems.

Fully Automated Precision Metering and Mixing Control

The foaming agent injection system is equipped with high-precision mass flow meters and static mixers, enabling closed-loop control of the instantaneous flow rate and ratio of CO₂ and alcohol components, with a mixing uniformity deviation of less than 1.5%. The system automatically compensates for fluctuations in raw material melt viscosity and temperature, ensuring completely stable foaming and eliminating surface defects or density stratification in the profiles caused by uneven foaming.

Adaptive Extrusion and Temperature Control System

The extruder adopts a screw and barrel design specifically optimized for low-dose foaming, combined with multi-zone independent PID temperature control, keeping melt temperature fluctuations within ±1.5°C. The system automatically adapts to variations in the ratio of virgin to recycled material (up to 40%), ensuring stability in foaming structure and product strength under different raw material conditions.

Efficient Water Cooling and Contact-Based Calibration Process

Utilizes multi-stage temperature-controlled water cooling tanks and quickly interchangeable calibration mold sets. High-efficiency heat exchange is achieved through direct contact conduction, ensuring uniform cooling and high calibration accuracy (dimensional tolerance ±0.2mm). This solution avoids the complexity of vacuum systems, offering stable and reliable equipment with easy maintenance, making it particularly suitable for the rapid continuous production of profiles with complex cross-sections.

Integrated Intelligent Control and Data Analysis

The entire line is managed by a central control system that monitors and records key process parameters (such as injection pressure, melt temperature, cooling temperature, etc.) in real time. It features trend warning and self-optimizing process parameter functions. The user-friendly operating interface supports one-touch recipe calling, effectively ensuring production repeatability and consistency between product batches.

This production line combines innovative composite foaming technology with market-proven mechanical design, offering superior process stability and product qualification rates beyond traditional solutions while achieving excellent cost-effectiveness. It is the ideal choice for manufacturers pursuing high quality and high efficiency.

Product Applications

Applicable Product Range
This production line is specifically designed for manufacturing various XPS ceiling decorative components, primarily covering the following three major categories:

Basic Decorative Profile Series

Crown Molding (decorative trim connecting ceiling and wall)
Ceiling Border Trim (partitioning and edge-finishing trim for suspended ceilings)
Light Trough Trim (structural components for recessed lighting installation)

Functional Decorative Component Series

Vent Cover Decorative Frames (integrated decorative covers for air conditioning vents)
Access Panel Decorative Frames (concealed decorative frames for ceiling access panels)
Joint Cover Trim (specialized profiles for concealing suspended ceiling panel joints)

Artistic Decorative Series

Embossed Decorative Panels (decorative panels with three-dimensional patterns)
Classic-style Decorative Profiles (decorative moldings with traditional carved designs)
Minimalist Design Profiles (geometric profile designs in modern styles)

Core Application Scenarios

High-end Commercial Spaces

Ceiling decoration systems for luxury hotel lobbies and banquet halls
Suspended ceiling decoration for premium shopping malls and flagship stores
Ceiling decoration for corporate headquarters lobbies and executive office areas

Quality Residential Spaces

Refined ceiling decoration for living rooms and bedrooms in luxury apartments
Custom decorative components for villa reception areas and stairwells
Display ceiling solutions for show flats and sales offices

Public Building Sector

Acoustic decorative ceilings for cultural venues (theaters, art galleries)
Clean decorative systems for high-end medical spaces (private hospitals, clinics)
Functional decoration for educational institutions (international schools, training centers)

Urban Renewal Projects

Replacement of decorative components in historical building restoration
Lightweight decorative solutions for old community renovations
Rapid decorative installation for commercial space upgrades

Excellent Quality and Global Trust

Updates of MXZ Machinery

As One of The Earliest Pioneers in The XPS Extrusion Machine Industry in China.
2025-08-30

Mingxin Zhi Machinery, established in 2006, has become the leading enterprise in China's XPS extrusion machine industry. As one of the earliest pioneers in the XPS extrusion machine industry in China, we have consistently adhered to the business philosophy of "craftsmanship, innovation, and integrit Read More
Join Us on Our Journey of Innovation And Excellence in The World.
2025-08-30

At Zhangjiagang Mingxin Zhi Machinery Co., Ltd., we offer more than just machinery. we provide solutions. Our expert team works closely with customers to understand their unique needs and challenges. Whether it's the icy landscapes of Moscow, the scorching heat of Cairo, the war-torn regions needin Read More
Mingxin Zhi Boasts An Exceptional R&D And Production Team.
2025-08-30

Mingxin Zhi boasts an exceptional R&D and production team. Looking back at the history of our production line innovations reflects the advancements in China's polystyrene foam extrusion technology. Our products are renowned for their efficiency and reliability, offering unparalleled precision in the Read More

Frequently Asked Questions (FAQ)

Q What is the maximum output of your production line?

A The maximum output can reach 3,000 kg/h. Actual output may vary based on specific configuration and process requirements.
Q Which blowing agents are supported?

A We support a wide range of blowing agents, including CO₂, ethanol, butane, DME, HFC, LPG, HFO, pentane, freon, etc. For the Russian market, we also provide solutions compatible with isobutane blends, with butane mixtures being generally recommended.
Q What is the density range of the products?

A The typical density range is 24–50 kg/m³. Under specific process conditions, ultra-low densities of 21–22 kg/m³ can be achieved.
Q What is the maximum compressive strength?

A The maximum compressive strength exceeds 1,200 kPa, meeting requirements for high-performance structural applications.
Q What is the available thickness range for XPS boards?

A The thickness ranges from 10–200 mm, and custom sizes are available upon request.
Q What is the width range of the XPS foam boards?

A The standard width is 600–1,200 mm. Non-standard widths can also be customized.

PS Foam Line Profile Production Line

Collaborative Partners

Product Features and Models

Core Technologies

Product Applications

Excellent Quality and Global Trust

Updates of MXZ Machinery

Frequently Asked Questions (FAQ)

Q What is the maximum output of your production line?

Q Which blowing agents are supported?

Q What is the density range of the products?

Q What is the maximum compressive strength?

Q What is the available thickness range for XPS boards?

Q What is the width range of the XPS foam boards?

Quick Links