PVC Carbon Crystal Board / Skinned Foam Board Production Line Introduction
This production line is a highly integrated, flexible manufacturing system specifically designed for producing both high-end PVC Carbon Crystal Boards and PVC Skinned Foam Boards (Celuka Boards). By changing specialized dies and adjusting process modules, it enables flexible switching between the production of these two high-value-added PVC sheet products on the same line, maximizing equipment utilization and market adaptability.
The production line is equipped with a standard modular surface treatment unit, supporting customized decorative processes such as imitation gypsum texture embossing and metallic finish laminating, allowing flexible adaptation to different design styles, including neoclassical and modern minimalist aesthetics. The entire line is equipped with an intelligent temperature control and quality monitoring system, ensuring that the products meet dimensional stability and durability requirements across various climatic environments. This empowers clients to capture the technological high ground in the high-end interior decoration market.
Collaborative Partners
Core Technical Features
Dual-Purpose, Flexible Production Platform Based on the same robust extrusion and drive platform, production can be switched between the two product types by quickly changing the co-extrusion die system (for Carbon Crystal Board) and the skinned foam calibration die (for Celuka Board). This ensures short changeover times and high return on investment.
Multi-Layer Co-extrusion & Surface Treatment Technology (for PVC Carbon Crystal Board) Utilizes three-layer or more co-extrusion technology to simultaneously combine a high-wear-resistant transparent surface layer, a decorative color film/printed layer, and a high-strength core layer. Integrates an online embossing and precision pattern alignment system to achieve high-end decorative effects such as embossed, matte, stone imitation, and wood imitation finishes, with excellent surface hardness and scratch resistance.
Celuka Skinned Foam Process (for PVC Skinned Foam Board) Employs a special foaming die and vacuum calibration technology to ensure the formation of a dense, smooth hard skin and a uniformly closed-cell micro-foamed core layer. Skin thickness and density can be precisely controlled. The resulting products are lightweight, highly rigid, provide thermal insulation and soundproofing, and are easy to cut and process.
High-Precision Intelligent Control The entire line is managed by a central intelligent control system, precisely regulating temperature, pressure, speed, and vacuum levels at each stage. Equipped with an automatic thickness measurement and closed-loop feedback system to ensure consistency in sheet thickness and density, with precise control over product tolerances.
High Efficiency, Energy Saving & Stable Operation The extrusion system features high-efficiency screw design combined with heat recovery devices, resulting in energy consumption lower than the industry average. The robust mechanical structure ensures smooth, reliable operation, guaranteeing stability and low failure rates for continuous, high-volume production.
Shared Advantages of the Production Line
Main Products & Applications
PVC Carbon Crystal Board
Core Characteristics: wear and scratch-resistant, waterproof and moisture-proof
Primary Application Fields:High-end interior/exterior decorative wall panels, furniture & cabinet panels, commercial space partitions, door panels
PVC Skinned Foam Board
Core Characteristics:Lightweight & high-strength, easy to process, smooth and flat surface
Primary Application Fields :Advertising & print display boards, building interior partitions, screen printing substrates, industrial liner boards, craft material
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Frequently Asked Questions (FAQ)
Q What is the maximum output of your production line?
A The maximum output can reach 3,000 kg/h. Actual output may vary based on specific configuration and process requirements.
Q Which blowing agents are supported?
A We support a wide range of blowing agents, including CO₂, ethanol, butane, DME, HFC, LPG, HFO, pentane, freon, etc. For the Russian market, we also provide solutions compatible with isobutane blends, with butane mixtures being generally recommended.
Q What is the density range of the products?
A The typical density range is 24–50 kg/m³. Under specific process conditions, ultra-low densities of 21–22 kg/m³ can be achieved.
Q What is the maximum compressive strength?
A The maximum compressive strength exceeds 1,200 kPa, meeting requirements for high-performance structural applications.
Q What is the available thickness range for XPS boards?
A The thickness ranges from 10–200 mm, and custom sizes are available upon request.
Q What is the width range of the XPS foam boards?
A The standard width is 600–1,200 mm. Non-standard widths can also be customized.
