This equipment utilizes the shearing and impacting action between a high-speed rotating disc and a stationary disc to achieve efficient material size reduction.
Efficient Shear Crushing: The precise tooth profile design between the rotating and stationary discs creates a high-speed shearing zone. It delivers powerful crushing for lumpy, flaky, and fibrous materials (such as PVC scraps, rubber blocks, plastic recyclates), achieving excellent disintegration.
Wide Adjustable Particle Size Range:
The output particle size can be controlled within a relatively wide range (e.g., 20-120 mesh) by adjusting the disc gap, meeting the raw material particle size requirements of various downstream processes.
Strong Adaptability & High Throughput:
Robust construction allows tolerance to a certain degree of impurities. It features high processing capacity, making it suitable for large-scale recycling and primary crushing operations.
Air-Cooled or Water-Cooled Options:
Can be equipped with efficient cooling systems to prevent material softening or sticking to the blades due to frictional heat, ensuring continuous and stable operation.
Available Models
Model
Throughput (kg/h)
Description / Key Specs
MF-500
Medium-duty Disc Mill
Processing Capacity: 300-500 kg/h, Main Motor Power: 37-45 kW
MF-600
Standard-duty Disc Mill
Processing Capacity: 600-900 kg/h, Main Motor Power: 55-75 kW
MF-800
Heavy-duty Disc Mill
Processing Capacity: 1000-1500 kg/h, Main Motor Power: 90-132 kW
Note: Actual capacity depends on material characteristics and fineness requirements.
Typical Applications
Plastics Recycling Industry:
Primary crushing of large sprues/gates, rejected products, and film rolls.
Rubber Processing:
Crushing of used tire rubber blocks and rubber scraps.
Resource Recovery:
Preliminary volume reduction and crushing of non-metallic materials.
Maximize XPS production line profitability. Learn essential preventative maintenance, CO2 system care, and troubleshooting to reduce downtime and waste. Read More
Compare WPC vs. PVC extrusion machinery. Learn how material handling, screw geometry, and costs differ to make an evidence-based investment decision. Read More
Optimize your PVC foam board production line procurement with this technical guide. Evaluate extruder specs, calibration, and vendor reliability. Read More
Frequently Asked Questions (FAQ)
Q What is the maximum output of your production line?
A The maximum output can reach 3,000 kg/h. Actual output may vary based on specific configuration and process requirements.
Q Which blowing agents are supported?
A We support a wide range of blowing agents, including CO₂, ethanol, butane, DME, HFC, LPG, HFO, pentane, freon, etc. For the Russian market, we also provide solutions compatible with isobutane blends, with butane mixtures being generally recommended.
Q What is the density range of the products?
A The typical density range is 24–50 kg/m³. Under specific process conditions, ultra-low densities of 21–22 kg/m³ can be achieved.
Q What is the maximum compressive strength?
A The maximum compressive strength exceeds 1,200 kPa, meeting requirements for high-performance structural applications.
Q What is the available thickness range for XPS boards?
A The thickness ranges from 10–200 mm, and custom sizes are available upon request.
Q What is the width range of the XPS foam boards?
A The standard width is 600–1,200 mm. Non-standard widths can also be customized.
