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CO2 Foaming XPS Production Line for Low‑GWP Insulation Board Manufacturing

CO2 Foam XPS Production Line

Our supercritical CO₂ foaming XPS production line exemplifies the excellence of domestically manufactured high-end equipment. This production line utilizes innovative carbon dioxide foaming technology, combining both environmental efficiency and industrial-grade performance. With years of experience serving international clients, we have successfully assisted numerous enterprises worldwide in establishing intelligent XPS production bases. We not only provide world-class production solutions but also dedicate ourselves to building sustainable competitive advantages for our customers, ensuring full-cycle quality assurance from equipment delivery to operational production. Contact our technical experts today to receive customized solutions and professional consultation.
Mingxinzhi CO2 foam XPS production line for insulation board manufacturing
Mingxinzhi CO2 foam XPS production line for insulation board manufacturing
Supercritical CO2 foaming XPS extrusion line high output foam board machine
Low GWP CO2 XPS foam board extrusion equipment with stable cell structure
Turnkey CO2 XPS insulation board production line with commissioning support
Energy efficient CO2 XPS extruder line for sustainable building insulation boards

Collaborative Partners

FAG bearing parts for XPS extruder drive system long life operation
NSK bearings applied in Mingxinzhi XPS production line transmission system
SKF bearing selection for high load XPS foam board extrusion equipment
ZWZ bearings for XPS extruder gearbox reliable continuous production
XPS extrusion line components using INA bearings for stable gearbox performance
HDW bearing supply for foam extrusion machinery maintenance and service
XPS production line rollers and precision assemblies
Siemens automation parts for XPS extrusion line control and monitoring
ABB electrical components for XPS foam board production line power control
Schneider Electric parts for XPS extruder cabinet safety and reliability
Industrial motor components for XPS extrusion line energy efficient operation
SCYION parts used in XPS production line electronics and control system
Spare parts procurement for Mingxinzhi XPS extrusion line bearings and brands

MXZ Machinery Clients

Mingxinzhi XPS foam board production line installation case in Russia 500 to 600 kg per hour
 Location: Russia
 Model: 85-200
 Capacity: 500-600kg/h
XPS extrusion line project in China factory model 120 300 capacity 1000 to 1500 kg per hour
 Location: Chinese
 Model: 120-300
 Capacity: 1000-1500kg/h
Kazakhstan XPS insulation board extrusion line case model 75 160 output 400 to 450 kg per hour
 Location: Kazakhstan
 Model: 75-160
 Capacity: 400-450kg/h
Saudi Arabia high capacity XPS production line model 135 300 output 1500 to 2000 kg per hour
 Location: Saudi Arabia
 Model: 135-300
 Capacity:1500-2000kg/h

Why Choose MXZ Co2 XPS Lines

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Pioneering Excellence Since 2006

 
With over 1,000 production lines delivered, we possess unmatched experience and industry knowledge.
 
 
 
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Exceptional Cost Efficiency

 
Save at least 50% on equipment costs and 30% on operating expenses compared to European production lines, while also reducing equipment investment by at least 20% compared to domestic competitors.
 
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Cutting-Edge Technology, Tailored Solutions

We ensure you benefit from the latest advancements in XPS production technology, while providing customized, intelligent production lines that are precision-matched to your specific requirements for optimal performance and efficiency.
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Hassle-Free Turnkey Project · Production Upon Startup

We offer a full suite of services encompassing plant layout planning, core equipment manufacturing, complete system integration, automated installation & commissioning, and professional technical training. Our clients can rest assured that every detail is handled. Simply power on the line to initiate rapid and stable production, significantly shortening your return on investment timeline.
 
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Lifelong Support & Rapid Global Response

The engineer team responds to fault reports around the clock and provides remote diagnosis or on-site support. Regular and proactive equipment inspections and preventive maintenance ensure continuous production. We also establish a process optimization knowledge base to continuously provide data support for your cost reduction and efficiency improvement, truly realizing "equipment delivery is just the beginning of cooperation."
Pioneering CO₂ Foam Technology, Tailoring Your Excellence in Production
MXZ is dedicated to innovating and advancing supercritical CO₂ foaming XPS production technology. We go beyond delivering high-performance and reliable machinery; we focus on providing tailor-made turnkey solutions that offer outstanding environmental benefits and superior economic returns.

Leveraging proven experience from successful collaborations with global clients, our engineering team deeply understands your needs. We design and deliver optimal configurations—from core processes to overall layout—ensuring maximum efficiency and productivity. Whatever your target specifications and capacity, MXZ provides intelligent production lines with precisely matched performance.
Extensive and Flexible Configuration Options:
Board Thickness: 10 - 200 mm
Board Width: 600 - 1200 mm
Throughput Capacity: 300 - 3000 kg/h
Model Throughput (kg/h) Transformer Required Reference Size（m）
65-150 300~350 KVA 50*12*6
75-160 400~450 KVA 60*12*6
75-200 450~550 KVA 70*12*6
85-200 500~600 KVA 75*12*6
95-250 700~900 KVA 100*12*6
120-300 900~1500 KVA 120*20*6
135-300 1500~2000 KVA 140*20*6
135-400 2000~3000 KVA 160*30*6
175-500 3000~4000 KVA 180*30*6
 Professional Layout Design for Enhanced Productivity
Our production lines feature a modular design, with a consistent layout philosophy across different models to simplify your planning and management. During the quotation stage, we will provide a preliminary layout plan based on your requirements to facilitate accurate decision-making.

Upon formal contract signing, our engineering team will conduct an in-depth design based on your plant's specific dimensions and structure, delivering a detailed equipment layout diagram. Furthermore, we will provide you with a complimentary workshop management layout optimization plan that complies with the international 5S methodology (Sort, Set in order, Shine, Standardize, Sustain). This plan scientifically organizes personnel and material flow, aiming to reduce waste, improve space utilization, and boost production efficiency from the ground up, ensuring you achieve the maximum return on your investment.
Mingxinzhi XPS board production line layout design drawing for turnkey plant planning and 5S workflow

Product Details

 Excellent Quality and Global Trust
The exceptional quality and reliability of MXZ equipment have been widely recognized by Fortune 500 companies and leading global XPS manufacturers. We are especially proud to be a partner of the United Nations Industrial Development Organization (UNIDO) in the field of environmentally friendly production. MXZ actively supports worldwide initiatives to phase out HCFC blowing agents in XPS manufacturing by providing advanced CO₂ foam technology solutions and global project support.

With leading supercritical CO₂ foaming technology and continuously innovative product design, we help our customers not only meet stringent international environmental standards but also achieve stable, efficient, and long-term reliable production—delivering both environmental and economic benefits.
 MXZ-XX ADS Super-Alloy Modular Screw | MXZ-XX-DS High-Torque Twin-Screw Extruder
Compared to conventional domestic extruders, the MXZ-XX-DS series high-torque twin-screw extruders offer significant advantages. Equipped with the MXZ-XX ADS super-alloy modular screw system, they achieve a specific torque of up to 11 Nm/cm³—setting a leading benchmark in the industry—dramatically enhancing power output and process flexibility.

Our high-torque extruders deliver the following core benefits:
Signreduce melt temperature to prevent thermal degradation and improve product consistency
Reduce flame retardant usage while maintaining the same flame retardancy performance
Excellent thermal control ensures bright and consistent product color
Especially suitable for stable production of high compressive strength XPS boards
Modular barrel, screw, and blowing agent injection flange allow flexible configuration for diverse production requirementsAll screws and barrels are manufactured with CNC precision machining, ensuring high-precision fitting between components. This results in superior dispersion mixing and precise Residence Time Distribution (RTD) control, optimizing additive efficiency while comprehensively enhancing end-product quality.
 Innovative Temperature Control & High-Efficiency Foaming System
Precise temperature control is critical for producing high-quality XPS foam during extrusion. MXZ employs an original systematic temperature control solution that intelligently integrates a high-performance single screw, static mixer, multi-channel die, and multiple high-precision oil temperature units. This achieves efficient regulation of melt temperature and rapid cooling, ensuring fine, uniform cell structure and consistent foaming.

This integrated design not significantly enhances cooling efficiency and line speed but also reduces energy consumption and minimizes temperature fluctuations during production. It ensures consistent performance and superior surface quality across wide-format boards. MXZ’s systematic temperature control strategy delivers a more stable, energy-saving, and high-quality XPS production solution.
 Intelligent Blowing Agent Precision Injection System
Striking the Optimal Balance Between Cost and Quality for Maximum Productivity

The variable physical properties of CO₂ make precise metering a persistent industry challenge, involving precise control of temperature, pressure, and multi-parameter coordination. The MXZ blowing agent system adopts an intelligent control strategy to accurately manage all key process parameters, ensuring injection precision and operational stability.

Our injection pumps are selected from top-tier domestic brands and renowned European international brands (e.g., LEWA), while flow meters are chosen from premium suppliers such as Emerson, Endress+Hauser, and Siemens. This ensures component-level reliability and long-term accuracy. The multi-stage injection design enables flexible and rapid product changeovers, easily adapting to the production of boards with varying thicknesses, densities, and performance requirements—helping you maintain competitiveness in a dynamic market and achieve consistent quality, controlled costs, and maximized profit margins.
 All-In-One Downstream Auxiliary System
Fully Adapts to Various Board Profiles and Surface Processing Requirements
 
MXZ provides a complete downstream auxiliary system solution with the capability to produce all types of board profiles available on the market. Our system includes: aligning tables, haul-off units, cut-to-length saws, edge trimmers, embossing machines, surface texturing units, horizontal/vertical grooving machines, double-sided grooving machines, stackers, automatic packaging machines, shrink wrapping machines, coding printers, lump crushers, and granulators, among others.

With a highly modular design, the MXZ downstream system can be flexibly configured with online or offline processing units to accommodate specific product requirements—including various sizes, surface textures, and edge profiles—enabling rapid changeover and highly efficient production. We provide not only standard equipment but also support deep customization, ensuring your production line remains adaptable to evolving market demands and sustains a competitive edge.
 Intelligent Control & Remote Connectivity System
Enabling a New Experience of Digital Production

The MXZ equipment control system deeply integrates 5G IoT technology, innovatively enabling comprehensive functions such as remote startup, online diagnosis, and intelligent program upgrades. Through a highly secure cloud platform, we can monitor equipment operation status in real time, quickly perform fault and troubleshooting, and remotely optimize process parameters based on production needs—significantly reducing downtime and lowering maintenance costs.

No matter where you are, you can manage your production line anytime, anywhere via computer or mobile terminal, enjoying an efficient and precise intelligent control experience. MXZ is committed to providing customers with more flexible, reliable, and future-oriented digital production solutions.
Mingxinzhi XPS extrusion line downstream auxiliary system for cutting grooving stacking and packing
All in one XPS foam board line downstream equipment for embossing surface texturing and trimming
Intelligent control system for XPS production line with remote monitoring and online diagnosis
XPS board extrusion line modular downstream units for fast changeover and multiple board profiles
CO2 XPS foaming line auxiliary equipment skid for stable operation and energy efficient production
Turnkey XPS foam board production line with automated downstream handling and packaging system

Excellent Quality and Global Trust

The exceptional quality and reliability of MXZ equipment have been widely recognized by Fortune 500 companies and leading global XPS manufacturers. We are especially proud to be a partner of the United Nations Industrial Development Organization (UNIDO) in the field of environmentally friendly production. MXZ actively supports worldwide initiatives to phase out HCFC blowing agents in XPS manufacturing by providing advanced CO₂ foam technology solutions and global project support.
With leading supercritical CO₂ foaming technology and continuously innovative product design, we help our customers not only meet stringent international environmental standards but also achieve stable, efficient, and long-term reliable production—delivering both environmental and economic benefits.
CO2 foamed XPS insulation boards with high compressive strength and low water absorption
Blue XPS foam board samples produced on Mingxinzhi XPS extrusion line for building insulation
Environment friendly XPS foam board sheet made with low GWP CO2 foaming technology
XPS thermal insulation board panels for construction projects consistent density and smooth surface

MXZ Series XPS Production Line Applications

The exceptional quality and reliability of MXZ equipment have been widely recognized by Fortune 500 companies and leading global XPS manufacturers. We are especially proud to be a partner of the United Nations Industrial Development Organization (UNIDO) in the field of environmentally friendly production. MXZ actively supports worldwide initiatives to phase out HCFC blowing agents in XPS manufacturing by providing advanced CO₂ foam technology solutions and global project support.
 Building Thermal Insulation
 Energy-saving insulation systems for building walls and roofs
 Central air conditioning pipeline insulation
 Subgrade insulation for high-speed railways and subways
 High Compressive Strength Applications
 Insulation and load-bearing layers for airport runways and highway foundations
 Cold storage floor insulation and load-bearing systems in logistics
 Waterproofing and insulation in utility tunnels and tunnels
 Emerging and Diversified Applications
 Integrated insulation and decorative panels for prefabricated buildings
 Aeroponics growing systems
 Insulated partitions for clean rooms and laboratories
 Acoustic ceilings and energy-saving decorative panels

Updates of MXZ Machinery

  • As One of The Earliest Pioneers in The XPS Extrusion Machine Industry in China.

    As One of The Earliest Pioneers in The XPS Extrusion Machine Industry in China.

    2025-08-30

    Mingxin Zhi Machinery, established in 2006, has become the leading enterprise in China's XPS extrusion machine industry. As one of the earliest pioneers in the XPS extrusion machine industry in China, we have consistently adhered to the business philosophy of "craftsmanship, innovation, and integrit Read More
  • Join Us on Our Journey of Innovation And Excellence in The World.

    Join Us on Our Journey of Innovation And Excellence in The World.

    2025-08-30

    At Zhangjiagang Mingxin Zhi Machinery Co., Ltd., we offer more than just machinery. we provide solutions. Our expert team works closely with customers to understand their unique needs and challenges. Whether it's the icy landscapes of Moscow, the scorching heat of Cairo, the war-torn regions needin Read More
  • Mingxin Zhi Boasts An Exceptional R&D And Production Team.

    Mingxin Zhi Boasts An Exceptional R&D And Production Team.

    2025-08-30

    Mingxin Zhi boasts an exceptional R&D and production team. Looking back at the history of our production line innovations reflects the advancements in China's polystyrene foam extrusion technology. Our products are renowned for their efficiency and reliability, offering unparalleled precision in the Read More

Frequently Asked Questions (FAQ)

  • Q Which countries do you export to?

    A We are a leading XPS equipment manufacturer in China with approximately 60% market share. Our machines have been exported to multiple countries and regions, including Russia, Ukraine, Uzbekistan, Kazakhstan, Kyrgyzstan, Egypt, South Africa, Saudi Arabia, Lebanon, Iran, Poland, Ecuador, Serbia, and more.

  • Q Can I purchase a single unit of the production line?

    A Yes. We offer both turnkey solutions and individual equipment sales, such as main cutters and blowing agent dosing systems.

  • Q Do you offer lab-scale foam extrusion equipment?

    A Currently, we do not provide lab-scale extrusion equipment.

  • Q How many operators are needed for one production line?

    A The number of operators depends on the scale and automation level of the line. We provide preliminary recommendations during the quotation stage and detailed production scheduling guidance upon project launch.

  • Q How much space is required for an XPS production line?

    A We provide customized layout designs based on the actual available space and production goals to ensure efficient use of the facility.

  • Q Does the production line need to run 24/7?

    A Continuous operation is recommended for optimal efficiency and process stability. Start-up requires approximately 3–5 hours, and shut-down takes about 0.5–1 hour.
Mingxin Zhi Machinery, established in 2006, has become the leading enterprise in China's XPS extrusion machine industry.

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Contact Information
WhatsApp: +8618112640608 
Tel: +86-512-58608979 
Phone: +86-18112640608 
              caiyifeng@mxzjx.com
Add: No.9 Fusang Road, Leyu Town,Zhangjiagang City,Suzhou, Jiangsu Province, China
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