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CO2 Free Foamed XPS Production Line for Flexible Insulation Board Manufacturing

Co2-free Foamed XPS Production Line

Revolutionizing Tradition, Leading the Future: The New CO2-Free XPS Production Line – The Smart Choice for Entry-Level Production

Are you still constrained by the drawbacks of traditional CO2 blowing technology? It’s time to embrace change! Our CO2-free XPS production line is not merely an equipment upgrade—it is a technological revolution against conventional processes, opening the door to more flexible, cost-effective, and efficient production for you.
 
Break Free from the Limitations of Old-Generation CO2 Technology
Traditional CO2 blowing technology is increasingly showing its shortcomings. With the innovative concept of "CO2-free" technology, we have completely overcome the inherent limitations of older processes, such as poor adjustability, high energy consumption, and unstable product quality. This is not just an upgrade in technical approach but a redefinition of the entire production philosophy.

A "Freedom Revolution" in Blowing Agents – Take Control of Costs
This production line embodies the core of our innovative spirit. It breaks the dependency of older equipment on CO2 and can freely adapt to efficient blowing agents like butane, LPG, DME, and HFC. This means you can choose the most economical and readily available raw materials based on market conditions, firmly grasping the initiative in production cost control—a strategic flexibility that traditional equipment cannot offer.

An Entry-Level Flagship Designed for Innovators
We believe that an entry-level option should also be a technological pioneer. This compact production line is designed for visionary individuals like you. It inherits the stability of larger equipment while offering exceptional cost-effectiveness and simplified operation, significantly lowering the barrier to technological innovation. Choosing it means starting with a more advanced and reliable technological platform.

Mature Craftsmanship for a Rock-Solid Path to Innovation
As a market leader, our innovation is far from reckless. This equipment incorporates the practical experience and process data from over 600 successful production lines. What you receive is a mature, proven solution that has been tempered by the market, ensuring stable and efficient production of high-quality products from day one—making your journey of technological innovation worry-free.

Collaborative Partners

Why Choose MXZ Co2 XPS Lines

Pioneering Excellence Since 2006
With over 1,000 production lines delivered, we possess unmatched experience and industry knowledge.
 
 
 
 
 
 
 
Exceptional Cost Efficiency
Save at least 50% on equipment costs and 30% on operating expenses compared to European production lines, while also reducing equipment investment by at least 20% compared to domestic competitors.
 
 
 
 
 
Hassle-Free Turnkey Project · Production Upon Startup
We offer a full suite of services encompassing plant layout planning, core equipment manufacturing, complete system integration, automated installation & commissioning, and professional technical training. Our clients can rest assured that every detail is handled. Simply power on the line to initiate rapid and stable production, significantly shortening your return on investment timeline.
Lifelong Support & Rapid Global Response
We promise lifelong value that extends far beyond equipment delivery. Our global service network ensures rapid response times, offering 24/7 remote technical support, ample OEM spare parts supply, scheduled preventive maintenance, and on-site engineer support to minimize downtime and guarantee the continuous, efficient operation of your production line.
Cutting-Edge Technology, Tailored Solutions
We ensure you benefit from the latest advancements in XPS production technology, while providing customized, intelligent production lines that are precision-matched to your specific requirements for optimal performance and efficiency.
 

Why Is This a Comprehensive Upgrade Over Older Equipment?

Technological Revolution
Completely abandons outdated Butane blowing technology, embracing a more flexible and efficient multi-solution approach to blowing agents.
Cost Revolution
Breaks the shackles of raw material constraints, enabling cost control that directly addresses the operational pain points of traditional processes.
Investment Revolution
Offers advanced production capabilities and product quality beyond traditional methods at an entry-level investment.
Experience Revolution
Simplified operation and maintenance significantly reduce reliance on skilled workers, enabling profitability from startup.
Contact Us Now and Start Your New Chapter of Profitability with True Technological Innovation!
Don’t let outdated technology limit your future. This is not just your first XPS production line—it is the smart choice to stay one step ahead.
 
Board Thickness: 10 - 180 mm
Board Width: 600 - 1200 mm
Throughput Capacity: 300 - 1000 kg/h
Model Throughput (kg/h) Transformer Required Reference Size(m)
65-150 300~350 KVA 280 KVA 50*12*6
75-150 350~400 KVA 300 KVA 55*12*6
75-160 400~450 KVA 320 KVA 60*12*6
75-200 450~550 KVA 400 KVA 70*12*6
85-200 500~600 KVA 450 KVA 75*12*6
95-200 700~900 KVA 500 KVA 100*12*6

Excellent Quality and Global Trust

Core Technology Choice: Butane vs. CO₂ Foaming XPS Production Lines

When selecting an XPS production line, the choice of foaming technology is crucial in determining your return on investment and operational model. MXZ provides an in-depth analysis of the core differences between the two mainstream technologies to help you make the most informed decision.
Butane Foaming Production Line: Exceptional Cost-Effectiveness, The Ideal Choice for Rapid Market Entry
Key Highlight: Remarkable Initial Investment Advantage
 
Significantly Lower Equipment Costs: With equivalent configuration and capacity, the total equipment cost of a butane production line is approximately 40%-50% lower than a CO₂ production line, substantially reducing your initial investment threshold and greatly alleviating capital pressure.
Technical Features: Utilizes mature butane foaming technology with stable processes and quick operational startup.
 
 
Ideal For: Customers seeking rapid production launch, low-cost market entry, and primarily targeting the traditional insulation board market.
Considerations: Enhanced workshop explosion-proof and ventilation safety measures are required to manage the flammable nature of butane.
CO₂ Foaming Production Line: Forward-Looking Investment, The Upgrade Path for the Future
Core Value: Exceptional Return Over Full Lifecycle
 
Higher Initial Investment: Equipment costs are relatively higher due to more complex technology.
Inherently Safe: CO₂ is non-flammable, completely eliminating workshop explosion risks.
Green & Eco-Friendly: Near-zero VOC emissions, ensuring compliance with evolving environmental regulations.
Stable Operating Costs: CO₂ is low-cost and price-stable, offering substantial long-term raw material cost advantages.
Premium Products: Enables production of high-value-added boards, enhancing market competitiveness.
 Comparison Summary: How to Choose?
Feature Dimension Butane Foaming Production Line CO₂ Foaming Production Line
Initial Equipment Investment Very Low (~40%-50% less than CO₂ Line) Higher
Operational Safety Requires flammable risk management Extremely High (Inherently Safe)
Environmental Compliance Faces VOC emission pressures Green & Eco-Friendly, Future-Proof
Long-Term Raw Material Cost Subject to butane price volatility Stable & Potentially Lower Long-Term
Product Positioning Traditional Mainstream Market Both Traditional & Premium Markets
 Our Professional Recommendation:
If you have budget constraints and aim to enter the market quickly at the lowest cost for a fast return on investment, then the Butane Foaming Production Line is undoubtedly your most cost-effective choice. It offers stable and reliable production capacity at an exceptionally low entry price.
If you are focused on the future, committed to building a safe, environmentally friendly modern factory, and pursuing long-term cost advantages and market leadership, then the CO₂ Foaming Production Line, despite its higher initial investment, represents a more rewarding strategic investment.
Whichever you choose, MXZ can provide you with mature, perfectly tailored solutions. Contact us today for a personalized investment plan and proposal!

Updates of MXZ Machinery

  • As One of The Earliest Pioneers in The XPS Extrusion Machine Industry in China.

    2025-08-30

    Mingxin Zhi Machinery, established in 2006, has become the leading enterprise in China's XPS extrusion machine industry. As one of the earliest pioneers in the XPS extrusion machine industry in China, we have consistently adhered to the business philosophy of "craftsmanship, innovation, and integrit Read More
  • Join Us on Our Journey of Innovation And Excellence in The World.

    2025-08-30

    At Zhangjiagang Mingxin Zhi Machinery Co., Ltd., we offer more than just machinery. we provide solutions. Our expert team works closely with customers to understand their unique needs and challenges. Whether it's the icy landscapes of Moscow, the scorching heat of Cairo, the war-torn regions needin Read More
  • Mingxin Zhi Boasts An Exceptional R&D And Production Team.

    2025-08-30

    Mingxin Zhi boasts an exceptional R&D and production team. Looking back at the history of our production line innovations reflects the advancements in China's polystyrene foam extrusion technology. Our products are renowned for their efficiency and reliability, offering unparalleled precision in the Read More

Frequently Asked Questions (FAQ)

  • Q What is the maximum output of your production line?

    A The maximum output can reach 3,000 kg/h. Actual output may vary based on specific configuration and process requirements.
  • Q Which blowing agents are supported?

    A We support a wide range of blowing agents, including CO₂, ethanol, butane, DME, HFC, LPG, HFO, pentane, freon, etc. For the Russian market, we also provide solutions compatible with isobutane blends, with butane mixtures being generally recommended.
  • Q What is the density range of the products?

    A The typical density range is 24–50 kg/m³. Under specific process conditions, ultra-low densities of 21–22 kg/m³ can be achieved.
  • Q What is the maximum compressive strength?

    A The maximum compressive strength exceeds 1,200 kPa, meeting requirements for high-performance structural applications.
  • Q What is the available thickness range for XPS boards?

    A The thickness ranges from 10–200 mm, and custom sizes are available upon request.
  • Q What is the width range of the XPS foam boards?

    A The standard width is 600–1,200 mm. Non-standard widths can also be customized.
Mingxin Zhi Machinery, established in 2006, has become the leading enterprise in China's XPS extrusion machine industry.

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WhatsApp: +8618112640608 
Tel: +86-512-58608979 
Phone: +86-18112640608 
              caiyifeng@mxzjx.com
Add: No.9 Fusang Road, Leyu Town,Zhangjiagang City,Suzhou, Jiangsu Province, China
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